Table Saw Tips and Techniques

Super-Stable Plywood Base

A “must do” with any new portable table saw (when you’re not using a leg set) is to attach a 3/4-in. plywood base with a hole cut in the center. This simple base allows you to clamp or screw the table saw to sawhorses, which provide a wide foundation for added stability. This also raises the saw off the ground to a comfortable working height. The hole in the bottom lets the sawdust fall through and helps keep the saw running cool. But that’s not all the base has to offer. Drill a couple of 1/2-in. holes on one side so you can hang the saw from hooks fastened to the workshop or garage wall when you’re finished using it.

Cut the plywood base a few inches wider and longer than the base of your saw, and then cut a 1-sq.-ft. hole in the center. Center your saw on the plywood and mark the mounting holes. Drill a 1/8-in. hole through the plywood at each mark. Flip the piece over and drill 1-in. dia. holes about 1/4 in. deep to recess the carriage bolt heads. Next, drill 5/16-in. holes in the center of the recesses. Pound in the carriage bolts, slip the saw over the bolts (use spacers if they come with the saw) and fasten the saw to the base with washers and nuts.

CAUTION:  Every table saw user has horror stories about near misses and not-so-near misses. No doubt about it: Table saws can be dangerous. Always approach them with respect. Use your blade guard whenever possible and always wear safety glasses and hearing protection. Read your owner’s manual and make sure your saw is properly adjusted.

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