40,000 Tires Recalled Over Flawed Tread — Are Yours on the List?

Tires are expensive. Any issue with them that requires more than a simple patch is likely to prove a headache. So when the National Highway Traffic Safety Administration (NHTSA) announced a Toyo tire recall this week, you may have found yourself groaning. Nearly 40,000 tires have tread issues, making them significantly less stable on the road. Learn how to determine if yours are faulty and what steps to take to repair them.

Why Is Toyo Recalling So Many Tires?

According to the NHTSA brief, the Toyo tire recall is due to tread separation, which “can cause vehicle instability, increasing the risk of a crash.” There was “contamination during production” that “may reduce adhesion and cause the tread to separate.”

Tread is incredibly important to tires. It provides the grip that keeps your car on the road. Standard road tires have some grooves, while heavy-duty off-road and all-weather tires have much more pronounced bumps and ridges that allow them to better grab onto the surfaces beneath them and keep you safe.

For functioning tires, keep an eye on the tread depth of the grooves. If your tires get worn smooth, they’ll become slick and won’t do a good job staying on the road. When it comes to the faulty Toyo tires, insufficient adhesion can cause the tread to separate even without the wear and tear that regular driving causes.

Which Tires Are Faulty?

Toyo Tire Holdings of Americas, Inc. says that almost 40,000 tires have this problem, including the:

• Open Country A/T III
• Open Country R/T Trail
• Open Country M/T
• Open Country H/T II
• Crosstek 2
• Dura Grappler Highway Terrain
• Exo Grappler AWT
• Mud Grappler Extreme Terrain
• Recon Grappler A/T
• Ridge Grappler
• Terra Grappler G3 A/T
• Trail Grappler M/T tires.

Is There a Fix?

Per the NHTSA brief, “dealers will replace the tires, free of charge.” If you have any of the above tires, keep an eye on your mailbox. Owner notification letters will likely be sent out in mid-December 2025. Once you know for certain whether your tires are faulty, schedule an appointment to replace them at your earliest convenience. You don’t want to be driving on slick tires if you can avoid it.

If you have further questions, you can contact Toyo’s customer service at 800-442-8696 or Nitto’s Customer Care at 888-529-8200. The NHTSA number for this recall is 25T018000.

Source

Tire Tread May Separate, National Highway Traffic Safety Administration, 2025.

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